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ABS Repair Question

372 views 7 replies 4 participants last post by  dballarini  
#1 ·
This week I tried to perform a full bleed of the brake lines on my 2005 k1200s with servo activated brakes (including the several bleed points on the ABS pump) - following the instructions, i disconnected the connector from the control unit (controls ABS circuitry, speedometer, brake light, etc.) to bleed the 6 ABS nipples. When I went to reconnect the connector to the control unit, all communication thru that connector was lost and as a result my servo is not working, speedometer not working, abs sensor not working, brake light not working.

Wondering whether anyone has experienced anything similar and what they did to get it functioning again - some additional tidbits of info...

1. I may have left the battery and ignition on when i disconnected and reconnected the connector to the control unit (apparently a rookie mistake)
2. my inspection of the Male-side part of the connector does not indicate any broken or bent pins (will apply some recommended solvent to make sure they are clean) - my assumption is a bent pin would probably only affect one of the functions, but wouldn't kill all the functions ?
3. disconnecting the connector was a bit clunky & forced as it wasnt clear to me how to move the locking lever that holds it down to the control unit - this meant that i poked and prodded until i figured it out and got the connector to disconnect

Also, if anyone has a copy of the wiring diagram for the k1200s that includes details on the abs wiring, connector pins, fuses, relays, would appreciate the link

Many thanks in advance !!!
 
#5 ·
Sadly the reset didn't work (disconnected both battery leads, connected them for 30 seconds, and left the battery leads disconnected for 24 hours) - next step is to see if i can get my hands on a wiring diagram for the connector so i can find whether one of the pins is damaged and causing the outage - so far no luck with google - will check with one of the better dealers to see if they can direct me to one
 
#6 ·
Wondering whether anyone has experienced anything similar and what they did to get it functioning again - some additional tidbits of info...
I did. Water ingress destroyed the PCB. BMW screwed up with the gasket for the computer on the ABS unit, and it fails, and water gets in. For those who still have a working unit, I would add this to the to-do list to keep them running.

I replaced it with a different PCB from some parts ABS, reprogrammed it in ISTA, and that worked, until water got into the motors for the pumps or something. I went through some troubleshooting process, but drew a line when I saw a guy hook a scope up to the pressure sensors. I capitulated and removed the ABS (fashioned a case for the ECU, and siliconed that shut. Make sure to use electronic compatible silicone, b/c I fried another PCB using regular silicone that leeched acetic acid onto the electronics and fried it).

I have a thread detailing this somewhere.
 
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#7 ·
If this ABS is similar to my older bike ABSII, I shall spend more time looking at it now it's off the bike. I guess you kept the board for the speedo? I don't have EVO and if I decide to remove it completely, I might build an interface board for the speedo. I think my problem is swollen piston seals and finding substitutes in compatible rubber may be hard.
 
#8 ·
Ok - figured it out - another rookie mistake - I had disconnected the rear abs sensor connector from the wiring harness - disconnecting this sensor essentially eliminates all signals going thru the ABS system, the servos, the brake light. Kinda crazy setup IMHO.

now onto the next step and see whether I can complete the bleed of the ABS pump and get all the brake settings back to normal again

silver lining - learned a lot in the process - how to back probe connectors and wiring, how to follow a wiring diagram (shout out to Prosperos Garage for getting me a great set of diagrams), how to understand what the darned CAN Bus system does