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Replace Master Cylinder?

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1.9K views 29 replies 11 participants last post by  Growler48  
#1 ·
I have a 2009 K1300s with 26k on the clock and have experienced the phenomena whereby the front brake level can occasionally travel all the way to the handlebar - Scary stuff. A pump brings it back but it randomly goes.

It already has the foam insert inside the master cylinder, so now my mechanic is suggesting I have the master cylinder replaced.

To fully replace I have been looking at Hel (£215) or OEM (£368) - Some questions to those more in the know:

1. I'm tempted by the OEM as this will ensure compatibility (thinking brake sensors etc) but am slightly loathed seeing as it's the same hardware as the one currently failing.
2. Has anyone installed the Hel Radial Master Cylinder? Any issues with the brake sensor?

Just wondering what others have done, and what other options I may have. Seal kits are not available, which is equally annoying, so it's really run the risk, or replace. Disks have been checked, no warping etc.

The bike was at a BMW main dealer a few years ago/4k ago and had new fluids. Given the unpredictable nature of the issue, just replacing the fluid and bleeding doesn't feel like it'll be sufficient.
 
#2 ·
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#3 ·
Thanks for the suggestion, but there is no guarantee 2nd hand won't have the same issue and with no seal kits available for these, it's not as if I can renew it to new (otherwise I'd just get my current one refurbished)

I guess seeing as the existing master cylinder is 16 years old, if I do get a new OEM, it would likely outlive my usage of the bike and it keeps the bike original... That's my thinking.

I was just curious to know what others may have done.
 
#5 ·
Fluid was replaced about 5k miles ago at a BMW main dealer, granted this was 5 years ago (she's not had the usage she deserves!)
Maybe I should just get it changed and go from there.... The sudden loss it experiences really doesn't feel like just changing the fluid is the fix. If constant air in the line, I'd expect it to occur consistently, however it happens randomly, without warning.
 
#7 ·
I would certainly start with flushing and bleeding it first. Air in the lines can cause the symptoms you describe. It will pump up as the air bubble are reduced in size from pressure and go soft as the bubble increase in size. Apart from anything else it’s a cheap way to start and if it works…
 
#12 ·
If you decide the fluid replace option first, a handy tip is to a) not go to the stealers, and b) work slowly and methodically, i use a small spanner to tap the fittings and line as you bleed, helps to release trapped bubbles. A clear hose from the brake caliper to the bleed jar (so you can see the bubbles leave) and ensuring the master resevoir is kept above minimum helps to prevent air ingress.

If going to replacement of MC, I've had good experience with HEL, and I'd be replacing both MC and lines. Their customer service has (for me at least) been top notch. Oem is Brembo i think. It's also good gear.

NB: Never ever reuse old banjo's or crush washers for brake systems, that's asking for trouble.
 
#13 ·
Another tip: Get a 100ml syringe and the proper size clear tubing (I used food-quality silicone tubing.) and make yourself a poor man’s vacuum bleeder.

Instead of pumping the master, open the bleeder and use the syringe to draw the fluid out Starting with the caliper furtherest away from the master. When you get no more bubbles, move to the other caliper. Don’t forget to keep the reservoir topped up.
 
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#14 ·
Brakes are important, when owning these bikes you always need a large amount in the, Just in case pot, I do have faith in the BMW tech`s, they are working on these bikes everyday.
I would personally bite the bullet, Call BMW order the part and book it in for the work to be done, at this time of year they give out winter discounts. I just had a minor service, brake fluid, engine oil and diff oil changed, for £408 reduced to £340.
That work would have took me 3 days, with my preferred overnight breaks. Get the work done and enjoy the bike this summer.
 
#17 ·
Axit2 you are fortunate to have found technicians you can trust. My riding buddies have had fairing bolts missing,a sump plug that came out on a ride leaving oil all over bike and tyre. More than one example of technicians not being able to diagnose a fault and just replacing parts until they solved the problem. They didn’t, but a $3700 bill just the same. I’ve owned my bike for 17 years and done all the work myself. Including the clutch, replacing the suspension with Wilbers, timing chain and sprockets etc etc. i guess what I’m saying is if I do the work myself I know it will be done conscientiously. I have had nearly 70k miles of total reliability and saved thousands of dollars over the years. You pAys your money and you makes your choice. Pun intended😃.
 
#18 ·
I think I have found a good dealer, they are a family run Franchise and seem a lot cheaper than the usual, that is why I have continued using them, every thing they touch is torque marked, I even get a torque mark on my oil filter. I have heard the horror stories and always check their work.
I just find every thing on the K13GT is such a faff, GS911 needed to bleed brakes, air compressor needed to fill coolant, all tupperware to be removed and radiator out to remove spark plugs, special tool to remove coil packs etc.

I paid £670 for a valve check service, my mate paid £1250 for a Kawasaki.

I`ve had a buckle on my front wheel since 2015 when a gorilla was new to fitting Michelin GT tyres, when my dealer put a new tyre on they straightened the wheel as part of the service, I was impressed with that.

I know it`s expensive, but, I knew that when I got the bike.
 
#20 · (Edited)
5 years eh? Change fluid and bleed. Flush it well. Inspect the system for leaks.
It could be a tiny strand of the foam pot scrubber in the reservoir is drifting back and forth past the seals on the master's piston.

If its a tiny leak take care someday its not going to come back by cycling the lever if the fluid is dropping.

The piston may be partially sticking and not fully returning to its ready position as well due to contaminants or a weak spring or being cocked askew slightly.

Does anyone here have issue like this? I don't but I change the fluid regularly and flush the reservoir clean.

Do you have a scan tool to check the computer for warning re: ABS? I assume any would illuminate the idiot light on the instrument panel but maybe not. But hey lets not stampede off to a failing ABS pump.